Wire Rope Eye Splice

Theses 1/8" wire rope eye splices were rejected by JMP. 

Can you tell us why?  

Answers Below

Wire Rope Eye Splice.jpg

Answers:

#1  No Thimble.  Though not required in all situations, it is JMP's practice to always use a thimble with wire rope eye splices.  We also only use copper sleeves with galvanized cable.

#2  Incorrect Crimping-  In addition to not having a thimble, this eye has only two crimps on the sleeve.  Our hand crimping tool for 1/8" wire rope requires 3 crimps on the oval sleeve. 

#3 Two sleeves and both are improperly crimped. 

#4 Crimping does not pass the gauge inspection.  Always check your crimps with a "Go Gauge."

#5 No visible tail.  Always leave a small tail exposed past the end of the crimped sleeve.  If you cannot see the tail then you can't be confident that crimps are properly placed over both legs of the wire.   


Correctly Crimped Eye Splice

Correctly Crimped Eye Splice

 

Tips for correctly crimping wire rope:

Only use the best quality crimping tool and follow the manufacturers instructions.  For field use, we use a Nicropress 64-CGMP hand press.

Make certain you use the correct sleeves and stops with your wire rope.  Use only the sleeves that are specified by your tool.

Follow the instructions for number or crimps with the specified notch on your tool.  For our 64-CGMP tool, and 1/8" galvanized wire rope, Nicropress specifies:

Nicopress_doc.jpg

Crimp order is important.-  When using a thimble in an eye splice, Nicopress recommends placing the first crimp on the end of the sleeve closest to the thimble.  In our 1/8" eye splice example, the second crimp is in the middle and the third crimp at the end away from the eye.   Nicopress always advises: never crimp between two previous crimps.

When in doubt, ask.  Consult with a certified rigger or call your tool's manufacturer. 

Holiday Greeting

This holiday season, all of us here at John Murray Productions wanted to send out a specially crafted holiday card to some of our closest contacts. In the spirit of our stagecraft background, we meticulously designed a wooden, build-your-own Fresnel ornament. Each package contains a sheet of balsa plywood with 22 snap out pieces routed on our CNC machine, an emery board for sanding, and a holiday greeting card that includes a link to a corresponding assembly video. We hope to provide a fun holiday craft along with some insight into how each project is completed here at JMP.

If you would like to check out our fun ornament instruction and holiday greeting video, please go to:  bit.ly/fresnel

Happy Holidays from everyone here at John Murray Productions. Thank you for a wonderful year, and cheers to 2017!

Send us a photo of your ornament on display and we will post it here!